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I am happy to report that the insert slid into place between the rails perfectly. I
have released the wheels and the table seems to be low but within adjustable limits of the
levelers.
I have not attached the rails to the table yet.
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Here I am making the
last of the adjustments to the levelers to bring the table up to the level (by the way, I
am using the level only as a long straight edge at this time.)
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Before I slid the
insert table out, I marked where the T-slot in the rail touched the insert side. Here I am
transferring those marks about 3" from the leading edge.
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I drill a 1/4" hole
at the mark.
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I screw a 1/4" lag
screw into the hole. The head of the lag screw will align the top with the rails.
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This close-up can
give you a much better idea of how the lag screw in the wood rails fit into the Incra TS
III aluminum extrusion. A little white lithium grease on the head of the lag screw allows
it to slide smoothly in the rail.
I have four such lag screws two at each end. I learned the hard way
that the lag screws should be staggered so that you can fit the right rail on the right
lag screw and slide the table in a bit and then line up and start the left lag screw.
In my case, the lag screw shown was 3" from the end and the other side's screw
was 4". As I say, I learned this the hard way.
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With the insert table
completed, I install the Rout-R-Lift insert. I can't wait to use the whole outfit.
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It didn't take me long to
realize that the router would work better turned 180o. I had it oriented it so
that the router height adjustment lock could be accessed except for one thing
you don't use it. You use the Rout-R-Lift mechanism to change router bit height. So
I turned the router around so that the shaft lock mechanism is oriented towards me.
Thankfully, the Hitachi's base holes are symmetrical so the router could be
switched without drilling new holes.
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Well, it is time to start
the next step. I want to build a cabinet under the table that will hold router bits and
things.
I measure from the legs to the Rout-R-Lift area to see how wide a cabinet I
can make.
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This is what I have in
mind. "A" marks trays I have made to hold the 50 or so templates that are used
with the Incra system. I will explain how I made these trays (2 of them) in the next
section...but they work GREAT!!!
The "B" marks router bit storage trays that I got from CMT.
Router bits are very expensive and should be stored in a way where the cutting edges are
protected. These do a fine job.
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Please pardon the
crude drawing but it should give you an idea of what's next. The "A" trays will
simply slide in and out of grooves. No slides are needed here.
The "B" drawers will be heavy with bits so I will use heavy duty,
full extension slides.
The bottom space will store jigs, feather boards and stuff.
Of course, this will be built so that everything will be accessed from the
other side.
And, this cabinet will be the first real project made with the SuperStation.
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