SuperStation Project - Standing Bar  - "Shaping the Panels"

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  My answer is "no". First, that kind of error isn't acceptable, second, it is easy to correct. That is why I did the test.
   I use a thickness gauge to measure the gap. The measurement was 0.01".

  Here's the fun part. Since the Rout-R-Lift gives you .05" per complete turn of the handcrank, I just have to lower the router by 1/5 of a turn. I am using an Allen wrench rather than the crank that comes with the unit, since the wrench serves other purposes.

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   Before I actually run all the panels, I want to set the Incra TS III scale to help me adjust the fence through the several passes.
   I start by moving the fence until the guide bearing is flush. This is the final cut position.

     I am using the center scale. Since the scale has 1/2" to the right of "0" and the panel bit has 9/16" of movement between the first and final cuts, I set the scale at the end point.
   I want the last cut to be 1/16", so I make the first and second cuts at 1/4" each each. Using this scale really simplifies this operation.

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    In the excitement of wanting to shape the panels, I almost forgot to do the final sanding of both sides. It is easy to do it now. To do it after the edges are shaped will round over the crisp profiles.

   Well, I am making the final pass. Even for the 6 panels, it didn't take that long. By taking small passes, the cuts were easy and safe.
  

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    All the panels for the front section are done. They look very good. Making the last pass with a 1/16" move of the fence gives a very smooth final cut.

 I finally feel like I have made some progress. Here the panels are just sitting on top the frame. Before I move to assembling everything, I am going to stain the panel edges. So that is where we will pick up this story next week.

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