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Here, I am laying out the face frame for the front. The only critical
measurement is the 7 inch spacing of the two lower drawer sections.
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With each of the frame members
positioned correctly, I draw lines at the mid-point of each joint. I will use the beadLOCK
Loose Tenon System to join this face frame. It should be accurate and fast.
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At the workbench, I line up the
beadLOCK jig window with the witness, center-mark I scribed.
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I have placed a piece of masking tape
to indicate a 1" hole depth. I drill the three holes. I always use a cord-type drill.
The higher speed seems to give a better, cleaner hole with less side pressure on the
guide. I use a standard twist drill. Do not use a brad-point bit.
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With the three holes drilled, I loosen the
two knobs and move the guide block to the other position. Now, there are two holes to
drill.
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I drill those holes.
I won't show it, but the next step is to move the guide block back to the
original position and re-drill the first three holes mainly to clean out the
finished mortise.
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I have a perfectly drilled beadLOCK
Loose Tenon mortise.
By the way, "loose tenon" doesn't mean that the joint is loose. In
fact, it is a perfectly snug, but not overly tight, joint. The "loose" refers to
the tenon in that it is a loose piece of wood that fits between opposing mortises...and
not a tenon shaped from one of the pieces. There are other ways to make loose tenons, but
none as easy and tight a fit as this beadLOCK system. It has great gluing surfaces.
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With all the mortises drilled, I am
ready to assemble. With 1" deep mortises, I have cut the beadLOCK tenon material to 1
7/8" lengths this leaves enough room for the glue.
I simply glue each piece and hand fit it into the mating piece.
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The beadLOCK tenons fit so smoothly
that a complex face frame, like this, is really quite easy to assemble. It is just a
matter of starting at one end and "going on down the line."
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With some light clamping pressure, the
face frame has glue squeeze out at each of the joints just what I like to see.
I can put this part aside to set. Next, I will work on the router and the top.
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