Project - "Adding the Slides"

   I know, you just saw this picture. I repeat it so I can illustrate a major goof on my part (who else's?)
   It looks right but I have the front panel upside down — and I cut the dados to this — and my top compartment is 4" too short.
   Who said men can't cry. What I did, or said, I can't repeat — then I came up with a solution.

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   My fix is a 4" top section. It is joined with the same locking miter joints, and I am using pocket screws to connect it to the lower section.  I will saw out the old top rail once the top is on.
   I am really irked with this mistake, however, the height of the cabinet is now at a better working height for me. If I add the mobile base I may have to trim 1" off the cabinet, but for now, this works. Thankfully, I had enough oak left over.

    I have moved the whole cabinet to the work table and laid it on its side. I want to add filler strips so that the drawer slides can be aligned with the face frame.
   I have tried various combinations of stock and have found that 3/4" poplar and 5/8" flake board will do the trick.

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   I have cut enough to be able to place them vertically at three points. That will be plenty for attaching the slides.
   I am using a narrow crown stapler with 1 1/4" staples. I nail the 5/8" chipboard first and then the poplar.

   I am using 22" full extension KV 8400 series slides. Note the 1/4" strip of wood between the slide and the frame. That spacer is necessary for proper mounting of these slides.
   I use the square to align the slide before screwing it to the vertical spacers.

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  Here is the slide for the bottom drawer.  Fact is, I am now realizing that I made another mistake. I have placed the slide back as I would for an inset drawer. These drawers are overlap, so I must move the slides forward — they should be 1/8" back from the drawer front. I will do that first thing tomorrow. All things considered, this error is rather painless.

   This is more like it.

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  One measurement that is very critical is the distance between the slides. Ordinarily, I subtract 1 inch (1/2" per slide). Since I have the slides mounted, I can measure between the slides to  get the final drawer width. Once again I use the folding rules extension to measure this width.

   At my miter saw, I set the adjustable stop to the measurement.

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   I cut a small scrap to that measurement and test it between the slides at many points. My drawers can be a fraction narrower, because I can shim where necessary. But they can't be any wider. If this stick binds at any point, I will make the length slightly less.

   I am ripping a 2' by 4' panel of 3/4" birch ply into four 5 3/4" widths. The plans called for 6" but to allow for the kerf of the blade, I cut to the narrower dimensions.

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