I know, you just saw this
picture. I repeat it so I can illustrate a major goof on my part (who else's?)
It looks right but I have the front panel upside down and I cut the
dados to this and my top compartment is 4" too short.
Who said men can't cry. What I did, or said, I can't repeat then I
came up with a solution.
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My fix is a 4"
top section. It is joined with the same locking miter joints, and I am using pocket screws
to connect it to the lower section. I will saw out the old top rail once the top is
on.
I am really irked with this mistake, however, the height of the cabinet is
now at a better working height for me. If I add the mobile base I may have to trim 1"
off the cabinet, but for now, this works. Thankfully, I had enough oak left over.
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I have moved
the whole cabinet to the work table and laid it on its side. I want to add filler strips
so that the drawer slides can be aligned with the face frame.
I have tried various combinations of stock and have found that 3/4"
poplar and 5/8" flake board will do the trick.
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I have cut enough to be
able to place them vertically at three points. That will be plenty for attaching the
slides.
I am using a narrow crown stapler with 1 1/4" staples. I nail the
5/8" chipboard first and then the poplar.
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I am using 22" full
extension KV 8400 series slides. Note the 1/4" strip of wood between the slide and
the frame. That spacer is necessary for proper mounting of these slides.
I use the square to align the slide before screwing it to the vertical
spacers.
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Here is the slide for the bottom
drawer. Fact is, I am now realizing that I made another mistake. I have placed the
slide back as I would for an inset drawer. These drawers are overlap, so I must move the
slides forward they should be 1/8" back from the drawer front. I will do that
first thing tomorrow. All things considered, this error is rather painless.
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This is more like it.
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One measurement that is very
critical is the distance between the slides. Ordinarily, I subtract 1 inch (1/2" per
slide). Since I have the slides mounted, I can measure between the slides to get the
final drawer width. Once again I use the folding rules extension to measure this width.
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At my miter saw, I set the
adjustable stop to the measurement.
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I cut a small scrap to that
measurement and test it between the slides at many points. My drawers can be a fraction
narrower, because I can shim where necessary. But they can't be any wider. If this stick
binds at any point, I will make the length slightly less.
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I am ripping a 2' by 4'
panel of 3/4" birch ply into four 5 3/4" widths. The plans called for 6"
but to allow for the kerf of the blade, I cut to the narrower dimensions.
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