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Beth starts this
week by unclamping the table top.
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She checks to see that
both hinged drop down leaves still work well.
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It is time to
trim the ends so that they will be straight. She has placed a Festool guide rail in place
and is double checking to see that it is square.
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The table top is way too
big to get to the table saw, so Beth uses the Festool plunge saw to make the end cut
it couldn't get any easier or more accurate than this.
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She double checks to see
that the end cut is, in fact, square. It is.
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She makes a square
cut-off at the other end, as well.
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Beth is clamping a radius
corner jig using the largest radius for shaping the table top's corners. She clamps the
jig so that the sides are flush with the table corner sides.
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Beth installs a 1/2" x
1 1/2" straight bit with a pattern bearing at the top.
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She
plunges until the bearing is on the jig's white edge.
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Beth carefully makes the
cut. She finds that the oak wants to split off so she makes a number of climb cuts and
takes the corner down very slowly.
In subsequent corners, she got the saber saw out and made the first cut with
that. She left about 1/8" to get with the router. This worked much better.
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Even with taking it real slow,
the corner was cut in less than a minute. It will require only a little sanding to make it
perfect.
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When we used the Dowelmax
to make the dowel holes, we carefully aligned it with the tops of each board. With the
table top done, the top is very smooth, but there are a few places where the different
board thicknesses show up on the bottom side. Beth uses the Festool planer to "knock
down" the high spots. Just as if she were using a hand smoothing plane, she moves
across the boards working from the low to the high. This plane has such fine adjustment,
that she can literally take off a small shaving at a time. And yes, she is very carefully
staying away from that steel hinge.
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The belt sander with 80
grit no-load paper removes any planer marks and finishes the leveling out.
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She will follow the belt
sander with the Festool Rotex150 sander working from 80 grit all the way to 220 grit prior
to finishing.
While the top is done and looking good, in fact, I have about 3 hours more of
sanding before we can even think about starting the finishing.
I do not have a finishing room, and I don't want to tie up a portion of the
shop. After the sanding is all done, we will carry the top to a screened porch which can
be the "finishing room" for a week or so.
Beth and I have started the making of the table base and will show our
progress next week.
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