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I use my
corner rounding template to route nice smooth corners on the top board.
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The stand is starting to take shape with
the case fastened to both the base, with casters, and the top.
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Now I am drilling 1" holes in the
top surface that are exactly over the threaded holes in the base. {And if you think that
this should have been done before assembly. you are right. I didn't plan ahead.)
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I iron on oak edge banding to the top
plywood edge. Why do this on a shop stand? It looks good!
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One of the handy
things that comes with the Beall Wood Threader kit is a plastic template that allows you
to mark center and sides for nuts which in this case will be handles to be used for
turning the threaded legs.
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I thread the last of the four holes.
This view gives a good idea of how the countersunk hole makes for such a finished look.
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At the bandsaw, I cut along the
template lines leaving the almost finished nuts.
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With a sanding disk installed in my
table saw, I can quickly sand the nuts right to the line.
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With the dowels cut to the final length
and the top end threaded, I have screwed the nut on the end and am now drilling a small
pilot hole so that a finishing nail can be inserted.
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This finish nail pegs the nut to the
rod and keeps it from turning. The nut will be our handle for adjusting each of the four
separate legs.
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This close-up is the top of the dowel-leg. A couple of
turns one way and the stand is back on the castersthe other way and the stand is on
the legs and quite stationary.
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And it works. I place the white in/out
feed table in place and then two roller stands and I am ready to plane. It takes only a
few turns of each of the four threaded legs to shift the weight off of the casters.
Additionally, the adjustable legs can make up for uneven areas.
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It is readily apparent that the planer produces a
lot of sawdust. In the past I have rarely connected a dust collector to it. Instead, I
just followed every session with a good sweep.
I think it is time to connect the dust collector attachment.
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Done. This board is the last of five
pieces of walnut (about 45 board feet) thicknessed from 1" to 3/4" a lot
of chips. Normally the planer and stand would be deep in sawdust. No, I did not retouch
this picture, the dust collector is picking up every bit. This time, I dragged the dust
collector to the work area. In that the planer stand is so portable, in the future I will
shuttle the stand to the vacuum. In either case, it is real nice to have things so easily
portable and a clean shop.
I have one thing left to do...to make a drawer to store extra blades, the
Planer Pals, the pocket hone, a thickness gauge and a wrench.
To me, this was a totally worthwhile project.
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