Project: "Making a Jewelry Chest with Re-sawn Thuya."

  Well, it is December 10th, and these are for Christmas presents, so I had better get crackin'.  With Sal finishing Debbie's cabinets inside the shop, I decided to pull the planer outside. I only had two walnut boards to process, so it went quite quickly.

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    I now want to re-saw the walnut. I am using the vertical fence that I made last year. I clamp it parallel to the miter slot. I have already tracked the blade to know that this is the best positioning.
 

     The sawing goes very well. The TimberWolf 3/4" 2 teeth/inch blade works exactly as it is suppose to. I want to end up with 1/2" walnut for the chests. I am cutting at about 3/4" so that I can smooth the cut marks and still have the 1/2-inch.

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   I sanded the re-sawn boards starting with 30 grit until all the saw marks are gone. Then I switched to 150 grit to remove the 30 grit marks. I did this on the two 1/2" boards and the thinner boards that ended up at 3/8" thickness. I will be able to use them sometime soon — maybe for the interior shelf/drawer.

    
    I am trying to figure out the best uses/sizes of the two tops. I had planned to make them the same size as the chest I made last year with the spalted sycamore. One piece will work that way — the other will have to be smaller.
   After a few minutes thinking about it, I decided that the figure is so busy, that the butterfly didn't add that much. I ripped the one piece in half — it will make great, slightly smaller chests. The irregular piece I will use in some smaller boxes.

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   It is time for me to apply some veneer on the back of the polished, Thuya veneered side. I have some small pieces that I can choose from. This Padauk looks nice, and I have just enough for the two boxes.

     Rather than to cut straight sections, I decide to cut each piece on a diagonal and make a diamond shaped pattern. I am putting small pieces of veneering tapes at the intersections, pulling together the seams as I go.

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       This shot should give you a better look at the matched diamond pattern.

       I promised that I wouldn't use this excuse again, but I really couldn't find the blades to my veneer knife so I used a razor blade to make the cuts. Making many multiple, light cuts is much preferred to trying to make the cut in one pass.

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   With both veneer panels taped and ready, I spread yellow carpenter's glue uniformly over the backs of the Thuya veneer backing boards.
   These are small pieces so I clamped them between two pieces of plywood, just as I did with the earlier veneers. I will let them set overnight.

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