Project - "Making a Blanket Chest using the New Jessem router table and the Akeda Dovetail Jig"

     It is another work session with Beth. During the week, I spent about 30-45 minutes sanding the top and the outside case with 80 and 120 grit paper with the Festool Rotex 150. The vacuum system for that tool makes the sanding time a joy — if that is possible.
   Beth starts the day by clamping a guide strip to the top edge. During gluing, the boards line up about 1/32" off. Normally, I would use a panel saw,   or even a router for this cut, but the Festool circular saw is a different story — I can trim off any amount.

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    The Festool circular saw was waiting patiently in its storage container — right on top the vacuum.

   The guide strip is clamped from the underside. It will not move. Beth makes the cut to even up the end.

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   It is a perfect trim cut. This cut can be difficult to do. The Festool clamp guide system and plunge saw made a perfect cut effortlessly.

   She has reset the guide and is making the cut at the other end.

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   Beth has put in place the long guide (8+ feet) in place and starts one of the two long cuts.

   Now Beth has carefully clamped the top in position and has marked a line so that she will have 1" overhang. She has set her guide to that line and is making the final cut.

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   With the top trimmed to final side, it is time to round over the top edges. She moves to the router table and cranks the Jessem Mast-R-Lift all the way up so that she can change bits.

   Rather than to use a round over bit and make two passes, I suggested to Beth that she could make one pass with a 3/4" diameter bull nose bit. She takes great care to line this bit with the 3/4" sample stock. This bit has no bearing, so Beth brings the fence up to limit the cutting.

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   Beth routes the end grains first and then the front. The back is left square to accept the piano hinge.

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