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Edges that look good are important, but, the real test is will multiple boards fit perfectly
together when they are glued up? That is what I want to find out now.
For the test, I have three 5/4" white oak boards that have
"ok" edges but no where good enough to glue up.
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You can see that one boards has an
imperfections that must be cut out first.
My first step is to mark them in the order I want them to be when joined.
This I would do normally after I have selected the boards based on their grain patterns
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For this test, I am going to add
a heavy mark of "A" and "B" on each board. This is just for this
demonstration to illustrate a point more on that in a second.
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I will start by placing the board that
needs to be sawn to get rid of that big gouge. I place it in the JointAbility just enough
to see the gouge.
This was on the "B" side so I place it on the "B" side of
the JointAbility. I have placed a temporary marking on the jig itself just for this
demonstration.
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There is more than 1/8" of wood to
remove so I will use the circular saw that is mounted to the adapter plate. Note that my
left hand is resting on the guide bar and my thumb is holding the saw adapter plate to the
guide.
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Now, with that rip
complete, I can use the router to edge this side perfectly.
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Now to the other
edges. You can see that they are all close but definitely not close enough.
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I will place the
first board in the JointAbility. I am going to edge all the "A" sides of the
near side of the JointAbility and the "B" sides on the far side.
By the way, the reason for doing "A" and "B" edges is so
that they will always mate even if the guide bar isn't perfectly straight. The guide bar
here is as straight as it can be, but I will use this A/B method anyway it can't
hurt.
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I make my first edge cut
the "A" side of this board. When this is done, I undo the clamps and slide the
"B" side into position and route that edge.
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A few minutes later and I have edged
the other boards and can now inspect the joints.
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They are perfect. Perfect is when they
meet the entire length and can be glued up with just enough clamp pressure to produce
minimum squeeze out.
The JointAbility is working well so far. But I have more in store. Next week,
I start a blanket chest "to beat all blanket chests." The JointAbility will get
a workout in this project.
I have another surprise too. See you next week.
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