Not too long ago, I reported to you the incredible accuracy that
the Incra Miter Gauge brought to the table saw. So precise that cutting 4,5,6...any number
of sided boxes was very easy. And being able to make such cuts was opening up a whole new
area of craftnamely decorative boxes such as in the inset.
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I thought, too bad
that with the miter accuracy so dead-on, that I can't have the same accuracy with tilt
angle. For sure, my cabinet saw's gauge is close within a couple of degrees, one way
or another. And accuracy is partially relative to the angle that I view the indicator.
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So, like you, I use bevel gauges, angle protractors and of course accurate squares...and
then eye-ball it.
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Then I saw the Beall
Inclinometer. It is so simple and works so well. It uses gravity, of course.
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The
first step is to attach the Inclinometer to the very precise steel block. It is exactly
square. The Inclinometer has three strong magnets (inset) which holds it to this
square block.
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Now with the block on the
table, you can adjust the Inclinometer's brass scale so that the pendulum reads 0o.
In my shop, the table has a slope of about 1.5 degrees. Rather than to shim the table, you
just re-adjust the scale to read zero.
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With the scale reading zero, I now transfer the Inclinometer to the blade. Here again is
the Beall genius...he has notched a small section (insert) of the upright to fit over the
blades tooth. The magnets hold it secure to the blade. [By the way, just as when changing
blades, I have unplugged the saw. I would hate to think what would happen if....I
don't even want to go there.]
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With the Inclinometer attached
to the blade, I can crank in the tilt angle and get an accurate reading at every point of
the way.
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To my chagrin, I found that both my 90o and 0o stops
were slightly off. Some cleaning of the stops (accumulated and compressed saw dust) and
lubrication of the screw thread, gave me the accuracy that I wanted, and the tilt
mechanism works so much more smoothly.
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Now, as with the Incra Miter
Gauge, I couldn't wait to cut some wood to see if accuracy really makes a difference...well
you know the answer.
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I "cheated" and used the Incra Miter Gauge table for the degrees for a 6 sided
box (I know it is 30o).
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I cranked the tilt
wheel until the Inclinometer reached 30o.
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And
then, using the Incra Miter Gauge to make absolutely square (90o) cuts and the
Incra stop to give me equal length sides, I cut my 6 sides.
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And, yes, they roll up nicely
with tight corners at each joint. [Note, I have left the little cutoff scraps in the
picture as a reminder to be sure to clear them from the blade after each cut.]
Now if you are saying, "why is he so shocked?" It is simply because
for all the years that I have done woodworking, this one cut, more than any of the others,
was a cut that was always off just a bit.
Now it is right on . A different device than the Incra Miter Gauge but works
just as well and gives me absolute accuracy in the other directiontilt.
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Of course the Beall Inclinometer works on all my tools that have a steel bed and angle
adjustment. To my surprise, my jointer, that I thought was adjusted to exactly 90o,
was, in fact, off almost one whole degreeand you know that can count.
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Sort of the before and
after...and my way to mention cost. The Beall Inclinometer costs $129. It is very well
engineered and built. Most importantly, it brings great accuracy to my
shopand that's worth a lot to me.
[Note: The Beall Tools site has more information but no ability to order on-line. They do
have an 800 number and are able to take orders for the Inclinometer by phone. Their phone
number is 800-331-4718.]
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