New Tool Review - "Festool Circular Saw - add the router."
On the chance that you
might think that I make no mistakes, here is one boo-boo I made a couple of days ago when
I was learning how to use the router and guide system. While it is an embarrassing
reminder, it doesn't really effect the operation of the guide.
Karla is attempting
to adjust the router so that the 3/4" mortising bit will be just a hair away from the
rubber. She wants it close enough so that she can use the rubber to set against any mark
she makes, but not contact the rubber piece. This rubber strip gives the saw a cleaner cut
but has no function for the router other than guiding the setup.
It is easier to see this fine
adjustment if the router is on the guide and both are tilted up. The arrow points to a
clamp that Karla has used to hold the router adapter on the guide. She is now free to
adjust the router and to manually rotate the bit to double check that she has the
clearance she wants.
With the adapter set, she
connects the router's power cord to the vacuum and the vacuum hose to the router.
She wants to set the plunge
depth to 1/4". She starts by plunging the router until the bit touches the surface.
She locks the plunge at this "zero" point.
She places a 1/4"
spacer bar and adjusts the plunger stop to this brass. This makes working with the Metric
adjustment scale very easy. I have nothing against Metric in fact, it is often much
easier to use. As for setting the plunge stop, I usually use this type spacer or a sample
board.
I have Karla hold the
router assembly firmly on the guide and route a very small bit in the surface. The arrow
shows this mark. It also shows her that her guide plate is adjusted exactly right. Now she
can back up and start her rabbet.
She is
half way through the cut. She keeps downward pressure with her left hand to keep the
router firmly on the guide. (By the way, I "notched" the guide the other day by
letting the router swerve away from the guide. My left hand was not on the large knob that
keeps the unit on the guide.)
She checks her first
rabbet with the scrap piece. It is perfect so she can move on to the next one.
Karla is setting the guide
in place for the rabbet on the other side. Note that she is using the scrap piece to help
her adjust the guide. This is faster and more accurate than drawing a line.
It doesn't take long for her
to set up and make the second rabbet.