Well, enough planning. It
is time to get started with the Festool System.
I have Karla get a feel for the Festool saw actually, the company
calls it the "Festool ATF 55 E-Plus Portable Circular Plunge-cut saw." I have
brought out my trusty Porter-Cable saw so that she could see some of the differences.
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The saw comes in a
"Systainer." I generally do not keep the metal or plastic "fitted"
boxes that come with many power tools. I prefer to put the tool in its place in a tool
crib I made. But, this Systainer part of the system is really neat and has quite a few
features that make it useful.
Karla has stacked the Systainer on top of the vacuum. She is locking this
stack with one of two plastic clips.
In fact, if you look closely, there is a shallow Systainer at the bottom of
the stack. It is fitted for holding the guide system parts. It can stay there locked in
the stack or be removed very easily.
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Karla has plugged in the saw's
long electric cord into the outlet on the vacuum. The dust collection hose is also plugged
in. The dial in the corner has an "On, Off and Auto" setting. When she is ready
to start, she will turn this switch to automatic. Then, each time she turns the saw on,
the vacuum will go on as well.
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Now, Karla can place the
shorter guide for the first cross cut. The guide system includes two clamps that can be
inserted in a groove on the underside of the guide. The arrow points to her mark. She
lines the guide so that it is just at the mark. Remember, I have trimmed both guides so
that the hard rubber strip is at the exact location where the cut will be no offset
needed here! That alone makes me want to love this system.
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Before Karla energizes the
saw, I have her lower the blade and set the depth stop so that the blade teeth are just
below the board she wants to cut.
Note, that I have placed the 4 X 8 sheet of white melamine board on top of a
sheet of 1" foam insulation board. Both these sheets rest on a pair of horses.
I have used the "foam board under" method for years. The foam board
keeps the cutoffs from falling away and also helps give a better cut. With the blade set
just enough to cut the real sheet, little damage happens to the foam board, and it can be
used over and over again.
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Now that the saw depth is
set, Karla places the saw so that its base is seated on the guide properly.
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She has attached
the vacuum hose to the saw and has checked that everything is ready and now turns
the switch to "Auto."
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This is her first cut ever
and she saws like a pro. What she did was place the saw at the start of the guide. She
released the safety and turned the saw on. It is a "soft start" saw but was at
speed in a flash. When it was at speed, she pushed the handle down and gently plunged the
blade into the panel. When it was fully down, she pushed the saw forward and made the cut.
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Midway along the cut, she
had to change her position. The Festool saw makes this task safe and simple. She simply
lets the saw "unplunge" and with the blade no longer in the kerf, she can turn
it off and reposition herself. When ready, she turns it on, plunges and goes.
For all of you who have used a standard circular saw to make this type of
cut, just think about the differences a guide system that is positive and in
control, a plunge that allows you to start and stop without binding the blade in the
kerf...and many other nice differences.
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Here is another nice little
feature. Since the blade is retracted, the base is always flat, and the saw can be safely
put on the Systainer stack between cuts.
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With the "cut-off"
still supported by the foam sheet, Karla can simply measure for the next cut. The arrow is
for the kerf of the cut she just made.
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She has pulled the board
about 2 inches away from the mating piece and clamps the guide to the one end. There is no
room to place a clamp at the other end, so this is a test to see how well the guide works
with only one end clamped. I should note that the underside of the guide has three rubber
strips to keep it from moving during the cut. The white melamine surface should be quite a
test.
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The cut went smoothly and
Karla could watch the progress of the blade. She stopped the saw and unplunged as soon as
the window (arrow) approached the next piece. The two inch space that she had left worked
fine as did the single clamp. The saw is so well balanced on the guide, that there
is little movement laterally.
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