We have
used the Festool Plunge Saw for quite some time now and know that it cuts very square
cuts.
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Recently, when we needed a cut at an angle, we dialed it in and were pleasantly surprised
that not only did we get the degrees we wanted, but the cut was on the line right next to
the guide rail the same as with perfect 90o cuts. That was
helpful when cutting the sides and roof elements of the bookcase/dollhouse we made for my
granddaughter.
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I was very
pleased with how well the saw worked with a tilt angle. It hugged the guide rail very well
making the cut easy. After that, my curiosity got the better of me. Can the saw be set
to 45o and then cut four sides of a column and have the corners meet? To
me, that is always the test of 45o miter cuts. The first three corners can
always look good. The question is "will the 4th corner meet as well?"
Beth makes a 45o cut, and it measures well, but only the 4th
corner test is valid to me so that is what we will do.
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On the
Festool MFT, the guide rail is hinged at the back edge and is held securely with the
adjustable stop on the front rail. Beth raises the front rail stop so that the tab (arrow)
will fit into the guide rail groove when seated. This adjustment at the front and the rear
allows the guide rails to be changed to meet different thicknesses of wood to be
cut.
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We
learned in making some practice cuts that with the saw at 45o, full tilt, that
there is some "lifting of the base plate. To make the cuts, Beth positions her left
hand on the base plate just above the groove and then makes the cut keeping both hands
pressing down on the saw and guide rail.
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With this method, the cuts were made smoothly and the cut line was absolutely straight.
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When
setting up to cut the second side on the four pieces, Beth turned the workpiece around so
that the fresh cut side is at point "1". She is putting a backer in place to
keep the piece to be cut positioned correctly. The next cut will be made at point
"2".
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With each
board, Beth didn't need to measure. They were cut to width the first cut. Now they just
needed the second side cut at 45o. The stop block she set positioned the board
so that the width of one cut (1/8") is exposed.
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With each
of the boards cut, Beth lays them out side by side and uses packing tape to serve as
temporary hinges.
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For
being held together with tape, the four corners look very good. The 45 degree cuts are as
good as we would get with the table saw.
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Beth
shows off her square column it is that. It also proved to us that the Festool
plunge saw and Multi Function Table (MFT) are very suitable for precision cuts. We knew
that this was the case for 90 degree cuts. Now we know it for 45o cuts. That
will be important to know when we start making larger pieces like an
entertainment center.
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