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At the table saw, Catriona installs a dado blade set. Since she will be
cutting a 1" tenon, multiple passes will be needed.
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She uses the bread board end to set the
depth of cut. Actually, she sets to this height and then lowers it slightly. She
will make a test cut and raise the blade a bit until it is exact.
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To cut the right tenon width
(1"), she measures from the inside blade to 1" and then places the magnetic
Grip-Tite to serve as a stop block.
She uses a scrap piece of same thickness walnut to make a practice tenon. She
adjusts the height until the tenon fits the groove snugly.
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The sliding table makes the actual
cutting of the large table top manageable. Without the sliding table, you would probably
make the tenons by using a straight edge clamp and a hand held router.
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Now, she can position the bread
board ends and mark where the tenon needs to be cut to fit the stopped dado.
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She carefully cuts to the mark.
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She uses a rasp to round over the
tenons to fit the shape of the dado.
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It takes a few minutes, but the bread
board ends now fit snugly. She is ready to cut the legs.
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I do this next step,
marking the center position. I am working from the bottom and will be drilling one hole in
the center and one at each end.
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I have very carefully set the stop
collar so that I will drill through the tenon and just barely into the other side of the
bread board end groove.
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With the bread board end removed,
I elongate the two outer holes.
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I add a little glue just around the
center hole.
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I tap a dowel in place in each of the holes. By
elongating the outer holes and cementing only the center section, the bread board end will
be able to move slightly and adjust for seasonal expansion and contraction.
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