wpeEB.jpg (17597 bytes)

     
  After the glue has set, I turn to sanding the table surface flat and smooth. I use the belt sander at 120 grit.

  And then move to using the random orbital sander to 180 grit. 

wpeEC.jpg (13481 bytes)
wpeED.jpg (16779 bytes)

    I now cut the table top to the final dimensions. This is one of those times when I really appreciate having a sliding table for the saw. This is a big panel. However, if I didn't have the sliding table, I would have used a straight edge clamp and used the small trim saw to make the cut.

   Now we are caught up to when Catriona (Gaelic for Katrina) has joined the project. The next step we want to do is to route dados in the breadboard ends. She is installing a 3/8" straight bit in the router.

wpeEE.jpg (18634 bytes)
wpeEF.jpg (13773 bytes)

    She adjusts the bit for height. Since we are cutting a 3/8" wide and one inch high groove in walnut, it is necessary to make several shallow passes.

   With the fence set to center the bit, Catriona starts the cut. She is plunging the stock at the start point. It would be nice to have feather boards in place, but it isn't possible when making a plunge start cut. Taking the plunge slow allows her to make the cut safely.

wpeF0.jpg (14298 bytes)
wpeF1.jpg (14497 bytes)

    Once the plunge is done, she uses a simple shop jig to hold the piece firmly against the fence to make the cut to the other end where she will stop the router and ease the piece off the bit.
   In addition to making many passes until the groove is 1" deep, she also turns the piece and routes with the other side against the fence. This assures that the resulting groove is centered.

   With both end boards mortised (grooved), Catriona double checks that she has a 1-inch groove. She does, so it is time to cut the tenons on the top.

wpeF2.jpg (11505 bytes)

Main Menu

Previous  Page

Next  Page