The garage isn't done
but we can already start to use the CMT table insert concept. Beth places the CMT
Pocket-Pro into place.
|
 |
 |
We are using pocket
screw joinery so Beth places the back on the jig. The board is large and flexible right
now, but the table handles it perfectly.
|
Beth drills holes every 8
inches or so she just makes sure that the hole is positioned where there is wood,
not a groove..
|

|
 |
When she starts to assemble
the unit, she uses a scrap piece of plywood to make sure that the grooves are aligned
before screwing the assembly in place.
|
Once both ends
are aligned and clamped, Beth loosens one end and moves the back away just enough to apply
some glue.
|
 |
 |
She has glued the other end,
then repositioned the back and is now driving screws home. The pocket screws are 1
1/4" coarse thread and pull each section together for some nice glue squeeze out.
|
With the one side fastened
to the back, she applies glue to the other side. Note, that it is resting on the black
right angle guides that she has clamped in place to help her position the side.
|
 |
 |
With the side in position,
she can start driving the pocket screws in place.
|
With the three sides
assembled, Beth has carefully measured and cut two pieces that will be glued and screwed
at the top and bottom.
|
 |
 |
She goes back to the
Pocket-Pro and drills some holes for attaching these pieces.
|
With the top in place, she
has added a piece of edge banding and is now sanding the edges. There will be a top to
cover these pocket holes and on the bottom, they will be down and resting on the base.
|
 |
 |
Beth has cut a scrap piece
of plywood to about 1 1/2" wider than the case and is installing 4" casters. You
can see that she has rounded the corners, run the slotting bit and has added the black
plastic "bumper." She is using machine screws which, when tightened, are pulled
into the top just enough to be flat against the base.
The machine screws were 1/2" too long, and she cut off the excess with a
hacksaw. Now the casters swivel freely.
|
She positions it on the case
and will attach with some wood screws.
|
 |
 |
It is looking good. We have
to mount two more routers and then we can figure out the real position of each unit. For
sure, we will want the heavier units at the bottom. I think we will also have space for a
sliding drawer or two. Also, we will create a simple way to manage the power cords so they
don't hang down and get combobbled* with the other cords..
It will be fun to have it finished and ready for testing a
cabinet door project, maybe. For sure, this unit is built to be used.
* combobbled - I know, my spell check didn't have it either, but it is
very descriptive, isn't it?
|