New Product - "CMT Router Table with Large Insert"

    The RouterRaizer instructions include a page with all the parts shown in actual size. What I have done is to place each part on its picture so that when it comes time to install that part, there is no mix-up. If it seems like there are a lot of parts, it is due to the fact that this one kit can work on many different models. Some parts will not be used in this installation. There are quite a few small tools that are needed for the install. If you look closely, some "tools" are sprayed a color. That, too, is for mounting on a variety of routers. This is a well thought out kit — all you have to do is take one step at a time.

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   There are a few steps that can seem complicated. I showed above how they make it simple to locate the correct part. The illustration at the left is one of many figures that illustrate specific assemblies.
   By the way, if you have been tempted to add a RouterRaizer to your router, you can read all the instructions on their website. They are in PDF format and are exactly the same as what comes with the kit. (there is a link at the end of this story.)

   Per the instructions, I have started the assembly of the mainshaft.

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    The next step is to remove the sub-base.

   Next, I have to remove one of the two plunge posts. It is held in by a short pin. The instructions say to use a hammer to pound it out of there, and that is what I did — scary at first and then it started to move.

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   I have reinserted the post and am drilling for insertion of two new pins. The arrow points to one of those freebie drill size gauges I keep getting from one of the subscription services. I hate to admit it, but it is useful at times.

   With a hammer and a tool supplied in the kit,  I am able to put the shaft back with two pins that also come with the kit.

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   I am preparing to put the plunge body back together. I have placed the springs in the columns. The left spring uses the black plastic rod that was in there originally (arrow). On the nearer spring, I am inserting the brass guide that is part of the kit.
   The next step is to squeeze these two springs and get the motor unit back on the columns. It takes two extra hands — in my case, Sal, who was shooting pictures is now helping me put the two units together — and therefore no picture.

   With the router back together, it is time for me to cut the gasket material. A precise template for this router is available. The hole for the main shaft has been cut. I have to cut the four holes for this router and then cut the inside and outside shapes. It sounds easy except that the black gasket material is thick and tough. Here I am taping the template and gasket together.

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   I tried to cut the screw holes with a sharp knife, but it wasn't working. Here is what I did successfully. I put the gasket material between two blocks of wood. I placed the template on top then I could drill the four holes and hopefully have nice holes for the screws.

   It worked. Now I have to cut the two large holes so that the gasket is the shape of the router's base.

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