 |
I have written about the Locking Miter Bit on several different occasions. Early on, I
developed a way to set bit height that would give absolute perfect joints.
What I never did, was to figure out a way to set fence depth. Fact of the
matter is, I was lucky to have set the fence "more or less" right. But
"more-or-less" really doesn't cut it when you want absolutely right angle
corners.
So I have now figured out how to set both bit height and fence depth in a few
minutes with perfect corners. This setup procedure takes 5 minutestime well spent.
|
First, be sure to have a locking miter
bit that can handle the stock thickness you want to join. In my case I am using CMT bits
and the "baby locking miter" bit handles wood from 3/8" to 3/4". The
regular size locking miter bit is for thicknesses of 5/8" to 1 1/8".
|
 |
 |
Let me start at the beginning.
The instructions say that one side is routed flat on the table and the other is held
vertical against the fence. Here is the illustration from the CMT catalog.
|
Since one member would be routed
vertically against the fence, I decided the standard fence either need a taller front
piece added to it or a new fence was in order. I made this 12" high fence for the
first story. I wouldn't replace it for anything. It is a great 90o surface.
|
 |
 |
If you try to make perfect adjustments
to bit height and fence depth right from the start, it can be
confusing. What I do now as standard practice is work on router bit height first, and when
that is perfect, I adjust the fence depth.
So, the first thing is to have 2 boards that are the same exact thickness as
the final piece. What I do, is use the final boards but do not trim them to the final
length. I mark one "A" and the other "B".
|
A couple of weeks ago, I made this jig
with an adjustable holder. It locks the board in between two other straight pieces and
allows for a very smooth and safe pass over the router.
I make a first cut with the "A" piece facing up and a second cut
with the "B" piece facing down.
|
 |
 |
With both pieces cut, I mate them
end-to-end. If the router height is exact, the seam between the two will be smooth. If
"B" is low, raise the bit.
|
The first attempt is rarely right on,
so I cut the first attempts off both boards, adjust the router bit height and re-do the
test.
I won't bore you with showing each of the repeats, but I will tell you that
2-3 times is about par for me. It takes less than 1" of stock and another minute to
run each testso I continue until the "A" and "B" pieces are
exactly in line.
|
 |
 |
Now for the setting of the fence. At
the very beginning, I set the fence so that the stock is even with the front of the bit.
|
Here is what I am looking at. It is
almost impossible to set the board to exactly where it should be...nor do you need to.
Lock the fence to where you think the bit will cut the stock, and then use the
"A" - "B" method to make the adjustments.
|
 |
 |
This time I will run the pieces
vertically over the cutter. The "A" side will be cut towards me and the
"B" side will be towards the fence.
By the way, I finally figured out that I could cut both pieces in one
passnext to each other...just remember the A and B orientations.
|
As before, you mate the pieces. This
time the "B" side is quite a bit high, so I want to bring the fence towards me
about one-half the distance.
I trim the ends and repeat the test until the fence is absolutely right.
Again, it took me three times to get it perfect.
|
 |
 |
The resulting corner is as tight a 90o
joint that you could ever want. What's more, you can make this joint on any
thickness stock within the range capability of your locking miter bit, of course.
Some bit manufacturers include "setup blocks" to go with their
bits. That's is a great idea, but only if you have that exact same thickness to cut. With
this method, you can have exact setup of router bit height and fence depth in minutes for
the thickness of your stock.
|
For this set up, I made three test cuts
for the router bit height and another three for setting the fence. This photo shows how
much stock I used to make these cuts (5" total). Not a bad price to pay for a perfect
joint.
I find that now that I know of this locking miter joint, I look to cabinet
construction quite differently. It is a nice joint to add to the list of joints that are
available to me.
|
 |