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  Well, I had quite a surprise waiting for me when I put the top in place to be mortised. I had not realized that the spalted maple was about 1/16" higher that the frame. This meant that the Hinge Wizard could not rest flat on the assembly. I could shim the template up, but then the router depth would not work.
   Even though the panel had already been finished, it was time to do the only thing that made sense...
  

    ...pass the top through the thickness sander until the spalted maple was the same height as the walnut frame.
   Now a question for you. No one would know if I just skipped this picture...so why tell you of the error?
   My philosophy is that errors are a part of life. I can laugh at my errors and perhaps, more importantly, I can learn from them. If you can learn from them also, great! I do make errors.
  

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   I use a clamp to hold the jig in position to the top. The inset shows a piece of tape I have applied to the adjustment screw. This becomes a "flag" so that I can count 3 turns that I need to adjust the screw to get the right mortise width. It worked fine, but having the mortise exact in one cut would be much better.

   To do the other two corners, I flip the clear template so that it is mirror image.

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 And I move the guide block to a set of holes on the opposite side. These two changes take about 1 minute and you are back in business ready to mortise the opposite corners

   Remember, I have to route it once and then move the assembly by 3 turns of the screw and rout a second time.

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  Finally, I route for the top hinge.

   I have cut a couple of small blocks to hold the lid to be level with the box. With the lid open and in place, I can put the hinge in place. I use a self-centering punch to accurately mark the the screw holes.

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   I pre-drill the screw holes.

  And carefully, seat the screws. Brass screws are relatively weak. It is important to drill the proper hole, and then screw the soft screws in by hand.

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   This photo says a lot. First, it shows how nicely the hinges work. It also shows the re-finishing job that awaits me. By the way, the blue inside is a layer of plastic I taped in place to protect the velvet bottom that I had already put in place.
   There are just a few thing more to do—on the next page.

 

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