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But I think we can do better. Rather
than to measure the plywood or other material that will fit into the dado,
then use that dimension to enter this table and then figure out the
combination, then compute for the spacers — yikes... there has to be a simpler
and better way.
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It looks simple to just add the blades
and spacers to the saw and make the same cut.
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Unfortunately, bending over the saw to
make little changes to the stack kills my back. I wanted to find a way to do
the dado stack before I had to put the blades, chippers, and
spacers on the saw.
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Here it is in the making. A very simple
"trial and measure jig". I started by cutting two pieces of 1/2" MDF about
12" X 14". I drilled a 5/8" hole through both. Then on
one, I drilled a 3/4" hole.
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I purchased a 5/8" by 2" bolt and
pounded the hex head into the piece of MDF with the larger hole. I used a
chisel to ease some of the corners. But when done, I had the head of the
bolt captive on this piece of MDF and sunk enough to be just below the
surface. Ain't pretty, but it works.
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Then, I put the other piece over the
bolt. I then had a sandwich of two pieces of MDF with a bolt pretty well
straight and rigid. I then added glue in between the two pieces of MDF
and clamped the sandwich and let set over night.
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And here is my jig. Simple enough
isn't it. On the next page, we will go step-by-step in its use.
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