 |
I have drilled some starting holes and can now start to
use the new jig saw to cut the template holes.
|
It doesn't take long to cut the holes. I have done the
first one and am using a sanding stick to smooth out the cuts, Two more to
go.
|
 |
 |
This should be close enough. The guide bushing is going
to "average" out the cut.
|
My template is finished and I am attaching it to a piece
of scrap 3/4" MDF. The arrow points to the center hole pivot pin. I am using
one screw to fix the template in position.
|
 |
 |
I am making the cut using the guide bushing to keep the router in the square
holes of the template.
|
"Close,
but no cigar." I have used a black marker to outline this minute band like
it would be in the final clock. I clearly have some work to do on the
template and the method. What I see is the width of the marks is a
little too much and the spacing is way off. The cuts are clean, but I had to
make them in a series of passes with vacuuming in between. The dust
collection that is built in didn't work. I think the bit is so close to the
inside diameter of the bushing that sawdust could not "squeeze up" through
this space — even with the vacuum connected.
|
 |
 |
It's a new day and I have had time to think about the
mis-fitting minute marks — just leave them off. Actually, I will come up
with something but right now I am trying to squeeze the Roman numerals in
place. They vary so much in width that planning a clock face that is
balanced is difficult — to impossible.
|
Armed with a razor blade and tape, I
think I got the face to as good as it was going to get.
|
 |
 |
Gail arrived at the right time — we can have "dueling
jigsaws." She has set up a practice MDF board with an extra set of Roman
numerals.
|
We were actually able to both be
cutting at one time — with only occasionally running into each other. If you
look close, yes, Gail is way ahead of me. I learned weeks ago not to get
into a race with her.
|

|
 |
There's more to do, but I
think that Gail and I got a pretty good start.
|