It is
time to glue the walnut corner posts to the longer boards the ones that did not get
rabbets.
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Just
as I did on the earlier joints, I brushed the glue carefully on every surface.
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A few wiggles back and
forth and the dovetail cornerpost section slides into place.
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It's a new day and I am back to sanding the cornerposts that I left to cure last night.
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Here is one end. The wood
at the left is a scrap piece that I put in place to keep me from sanding over the crisp
edges of the walnut.
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After I have sanded the corners flush with the sides, I pass all the pieces through
the thickness sander one more time.
{Note: the fuzzy picture is result of dust in the air. I wear a mask, but no
such luck for the camera. I use a can of air to keep the dust on the lens in check,
usually.]
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To this
point, all the router cuts have been made with one side against the fence. If you recall
at the very beginning, I marked the sides so that all the cuts could be the same.
The next cut will be from alternating sides. In order to make them
accurately, I am planing the corners to be in line with the sides.
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I am back at the Incra Jig.
To make the final "C" cuts, I mount the Incra Stop on the fence. Per the
instructions, I slide it towards the dovetail bit until the stop is as close as I can get
it. This will be the starting point for the test cut.
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I make a test cut on one
end. There are two cuts for every socket so I have to make 8 cuts.
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The test piece is good, but
the end panel (left) is a little proud. It measures about 1/16", so I will make that
adjustment at the router table. It is just a matter of moving the Incra Stop back by that
amount.
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No Sal today, so I place
the vacuum hose as close as I can to the cutter. A lot of sawdust still gets by.
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Totally impartial, my dear
Samantha, fresh from the groomer, decides to plop halfway between the walnut and maple
piles of dust.
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I couldn't wait to dry fit
a few sections together. The dovetails, I just cut, fit perfectly. Here are two 6"
sections dry fit together. It will give you an idea of how the final chest will go
together.
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Well, this is the challenge
ahead of me I have to close this gap. If you recall at the very beginning, I cut
the boards about 3/16" wider than I needed. That extra was so that I could trim the
finished corner exactly at this point. I will make a jig so that I can register on
the center dovetail of each board. If I trim based on the exact center point, I should
have perfect corners.
That is where we will pick up on this project next week. So far, I think it
is looking good I do love the precision that the Incra Jig gives me.
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