I have been waiting for this new product forever, it
seemed. It was announced at the IWF two years ago. I put in my request then
but the product was "being worked on." I kept asking about every 2 months to
the point that I thought they would get tired of "emails from Lucas."
But they didn't and it was nice to see that UPS delivered a very
big box to my doorstep.
Thankfully, Elena was here. It was way too heavy for me. You can see
that Porter Cable shipped the jig in a very well designed foam package,
But no matter how well the packaging protected the jig (and it did), it was
still heavy. Elena hoisted it onto the workbench.
She checked the foam bottom for
all the parts, and there are a lot. What's nice is that they supplied
everything you needed to make the jig work...even down to the adapters and
router bits.
Elena is a lot like me — wanting to make it work way before we have read the
manual.
But there is a manual. In fact, the package comes with three manual —
English and two other languages. That alone makes me appreciate this jig.
The manual is complex — probably because the jig is complex.
Elena had to leave, so I take over the
manual. This device has been touted as having some wonderful gadgets built
in to make using it easier and the joints better. So I start at the
first chapter on "Basic Operations."
I know I am reading the English manual, but I had a problem figuring
it out. My summary is that they are trying to describe every little clever
nuance — where I just want to cut wood. I much prefer a startup where I can
make a trial cut and then find out what I did wrong. That may be just
me.
Elena is back and we decide to mount the
jig first. It is a heavy unit but it still needs securing. She marks the
four mounting hole positions.
As much as I hate to drill holes in my bench, I decided that I
should since this is a piece of equipment that will stay out — assuming I
will figure out how it works.
The
way the bench is constructed, it was not possible to drill through and use a
nut and bolt. I decided to use a 5/16" Helicoil insert. This takes a little
more time but is a great way to use bolts in wood structures.
Elena uses the threading device that is
part of the Helicoil kit. Once this done, she screwed in the Helicoil base.
She tests the Helicoil assembly with a 5/16" bolt.
The jig is mounted and is very secure.
And we didn't mark up the bench that much.