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This is the final sample. The tenon is exactly the thickness to fit snugly in the
3/8" mortise. Rather than to record the shims and spacers in the package, I will
simply keep them together so that whenever I want to make 3/8" tenons, I can do so
without any trial and error cut making. It probably took 12 minutes this time; next time
it will take no time at all.
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To this point, I have been using the
throat plate that is for the dado set. It works fine but I really want to have a
zero-clearance plate just for the 3/8" tenon setup.
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And I make it. I like the
tightness of a custom zero-clearance plate. Chips will not get through the cracks here.
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Now that is a nice way to cut tenons.
In the past I would have made my shoulder cuts first. With the two blade setup, I make
these cuts first and then the shoulder cuts. That prevents the piece between the blade and
the jig from being kicked back.
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It's a great mortise and tenon joint,
and what is most important to me is that I can replicate this tight joint without any
trial and error. I like that idea.
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My spacer package. custom
zero-clearance throat plate and 2 dado blades are stored ready to go. This was a very
simple thing to do but one of those things that can save a lot of time, headaches and
waste in the future.
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